In automotive refinishing, surface imperfections, which could be as just a nib of dust, a run in the paint, orange peel, or a defect in the clear coat, can ruin a high-gloss finish. All surface imperfections require a fast, precise, and non-damaging process to fix. This is where the KOVAX Tolecut system comes in, a specialized dry sanding solution and operation as an industry-made dry sanding methodology for paint restoration professionals who need to work quickly and flawlessly.

What is the Tolecut System?

Tolecut is a dry application, abrasive system designed to spot-repair and fix paint defects. Tolecut combines film abrasives with proprietary tooling (blocks, pads, and a sander) to fix imperfections, with the added convenience of avoiding water-wet sanding.

The Tolecut system includes:

• An advancement grading system (K-numbers) that combines the speed of a faster grit with a finer grit finish.
• Dry Lube Technology: A built-in lubrication layer on the abrasive that increases cutting efficiency with less loading and provides consistent performance for lengthy times.
• A variety of backing and support tools, including Toleblock (S, QS & M series), Tolecard, dual-side pads, interface pads, and a dedicated Touch-Up Air Sander.
• And a workflow recommendation: remove defects > refine surface > polish to high gloss.

Why Body Shops Choose Tolecut

Here are the primary reasons body shops rely on Tolecut for paint correction:

1. Dry System Advantage

Touching the surface becomes advantageous due to the system working dry; this will allow you to visualize the condition of the surface immediately and not have to wait for a drying time. There is no pooling water and less mess. This creates quicker turnaround times and much more control.

2. Precision & Control

Using Dry Lube Technology and a grading system, the Tolecut allows technicians to:

• Remove defects like dust nibs, runs, and orange peel effortlessly without heavy cuts into the clearcoat.
• Maintain clearcoat integrity (minimizing the chances of sanding through).
• Providing a uniform scratch pattern that helps buff or polish and minimizes polishing time.

3. Unique Tools for Every Surface<

The variety of backing tools allows you to confidently work on flat panels, curved areas, concave surfaces, tight repair areas, or entire corrections full-on a panel. The Toleblock series for flat areas and interface pads gives you the adjustable range you need, along with a dedicated sander for high-volume shops.

4. Efficient Workflow Integration

KOVAX provided you with a clear workflow process:

• Correct defects with Tolecut (graded K-800 to K-3000 stages).
• Refine the surface with even finer products, such as Super Assilex/Super Buflex, if applicable.
• Polished to a mirror finish.

This methodology reduces rework, creates smoother substrates, and yields a higher-gloss finish.

5. Productivity and Cost-Savings

• Because the system is optimized for the professional environment:
• Dry system = no drying step, less cleanup.
• Fewer defects lead to fewer re-dos and a better first-time finish.

Best Practices Workflow Using Tolecut

• Evaluate the surface for runs, dust nibs, and orange peel.
• Choose the correct grit grade: e.g., K-800/K-1200 for large nibs, K-1500/K-2000 for medium, and K-2500/K-3000 for final correction.
• Mount the abrasive film to the proper backing (Toleblock, Tolecard, or interface pad).
• Work dry, apply light pressure, and check the surface frequently with a wipe-down.
• After the defect has been removed and the scratch pattern is uniform and shallow, refine your work (with a finer abrasive) and polish.
• If available, use the dedicated sander for large areas to help gain efficiency and consistency.

For body shops that want to produce high-gloss, professional results quickly, KOVAX Tolecut provides a precision, dry-sanding solution built for use.

With KOVAX advanced lubrication, graded film abrasives, and backup tools, the Tolecut system makes paint corrections faster, cleaner, and much more predictable.

KOVAX Tolecut – Precision Abrasives for Perfect Paint Corrections.